Guardian Technologies 5209 User Manual

Owner’sManual• SAFETY• ASSEMBLY• OPERATION• TROUBLESHOOTING• ELECTRICAL DATA• PARTS • WARRANTY1-800-333-1322ULTRA SOURCE Semi-AutomaticEmergency Gener

Figure 9 - 120 VAC, 30 Amp ReceptacleUse this receptacle to operate 120 Volt AC, 60 Hz, single phaseloads requiring up to 3600 watts (3.6 kW) of power

2.3 HOW TO USE THE GENERATORIf you have any problems operating your generator, please call thegenerator helpline at 1-800-333-1322.2.3.1 GROUNDING THE

2.5 WATTAGE REFERENCE GUIDEDevice . . . . . . . . . . . . . . . . . . . . . . .Running Watts*Air Conditioner (12,000 Btu) . . . . . . . . . . . . .

2.6.2 ADDING GASOLINE WARNING: Never fill fuel tank indoors. Never fillfuel tank when engine is running or hot. DO NOTlight a cigarette or smoke wh

• Move engine CHOKE knob to “Full Choke” position.Figure 17 - Full Choke Position• To start engine, press and hold the Start/Run/Stop switch inthe “S

2.12 CHARGING A BATTERYDANGER! Storage batteries give off explosive hydrogengas while recharging. An explosive mixture will remainaround the battery

3.2.1 GENERATOR SPECIFICATIONSMODEL GPS 15000Model # 004582-1Rated Max. Power 15.0 kWSurge Power 22.5 kWRated AC Voltage 120/240Rated Max AC LoadCurre

153.3 GENERAL RECOMMENDATIONSThe warranty of the generator does not cover items that havebeen subjected to operator abuse or negligence. To receive fu

3.3.6 REPLACING THE SPARK PLUGUse Champion RC14YC spark plug or equivalent. The correct airgap is 0.76 mm (0.030 in.). Replace the plug once eachyear.

Figure 21 - Spark Arrestor3.6 ADJUSTING VALVE CLEARANCEAfter the first 50 hours of operation, you should adjustthe valve clearance in the engine.Impor

Table of ContentsResidential Portable Generator SystemSafety Rules ...1-3Section 1 – General Information ..

3.7 GENERALThe generator should be started at least once every seven daysand be allowed to run at least 30 minutes. If this cannot be doneand you must

194.1 TROUBLESHOOTINGEngine is running, but no AC 1. Circuit breaker is open. 1. Reset circuit breaker.output is available. 2. Poor connection o

KIT INCLUDES:1. 50 AMP PLUG ON 5FT. POWER CORDUse with ULTRA SOURCE portable generator to supply power to load center.2. THE EXTERNAL CONNECTION BOX L

1. PLAN THE LOCATION OF YOUR GENERATOR.NOTE: Do not place the generator directly under awindow.Select an area outside of your home where you caneasil

6. Remove the threaded lock nut from the conduit coupling.7. Remove the knock outin the lower right corner ofthe external connectionbox. From the r

NOTE: Balance must be maintained whenmoving circuit locations from main electricaldistribution panel to emergency load center.Circuit breaker position

The GUARDIAN® Generator Ready Kit gives you the ability to hook up a GUARDIAN® ULTRA SOURCE portable generator to providepower safely and convenientl

TRANSFER TO GENERATOR POWER SOURCE WHENUTILITY POWER FAILS1. Connect ground strap to generator’s grounding lug and to grounding rod.2. Set the gen

TO HOUSE BRANCHTO HOUSE BRANCHCIRCUITS SPLICEDCIRCUITS SPLICEDUSING WIRE NUTSUSING WIRE NUTSA11113399775511NB12124410108866223 412120/240vCBHOM-FTYPE

27Section 7 - NotesResidential Portable Generator System

INTRODUCTIONThank you for purchasing this model of the GUARDIAN®productline by Generac Power Systems, Inc. This model is a compact,high performance,

28Section 8 — Electrical DataCommercial-Industrial-Residential Portable Generator SystemWiring Diagram – Drawing No. 0E0228

29Section 8 — Electrical DataCommercial-Industrial-Residential Portable Generator SystemSchematic – Drawing No. 0E0229-A

30Section 9 — Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine (Page 1) – Drawing N

31ITEM PART NO. QTY. DESCRIPTION1 0C5729 1 ASSEMBLY, CRANKCASE HOUSINGWITH SLEEVE2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCREW, TAPTITE M6-1.0

32Section 9 — Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator SystemGT-990 & GT-760 Engine (Page 2) – Drawing N

ITEM PART # QTY. DESCRIPTION66 0D6592 1 WINGNUT, AIRBOX67 0D4511 1 PRECLEANER, AIR68 0D9723 1 ELEMENT, AIR CLEANER69 0E5302 1 STUD M6-1.0 X 7370 0D418

34Section 9 — Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator SystemGenerator – Drawing No. 0D4488-D

35ITEM PART NO. QTY. DESCRIPTION1 0C6934 1 ADAPTOR, ENGINE2 0D2123 1 STATOR 12.5KW0D2134 STATOR 15KW0D2136 STATOR 18KW3 0D21320SRV 1 ASSEMBLY, ROTOR W

36Section 9 — Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator SystemControl Panel – Drawing No. 0E0227-C61125656094

ITEM PART NO. QTY. DESCRIPTION1 087968 1 SWITCH, ROCKER -/02 090418 1 OUTLET, 12VDC SNAP3 0D6640 1 COVER, GOVERNOR CONTROL4 090987 6 SCREW PPHM M3-0.5

2• Never start or stop the unit with electrical loads connected toreceptacles AND with connected devices turned ON. Start theengine and let it stabil

Section 9 — Exploded Views and Parts ListsCommercial-Industrial-Residential Portable Generator SystemFrame, Handle & Wheel Kit – Drawing No. 0E069

39ITEM PART NO. QTY. DESCRIPTION1 057058 4 SCREW HHC M6-1.0 X 552 0D5315 4 RUBBER TANK MOUNT3 0D4570 1 CAP, FUEL WITH GAUGE & VENT4 0D22850SRV

40CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CARB) and Generac Power System

41EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines:(a) Applicability: This wa

GENERAC POWER SYSTEMS "TWO YEAR" LIMITED WARRANTY FOR GUARDIAN®"ULTRA SOURCE 15,000 WATT GENERATOR WITH GENERATOR READY KIT" For a

 ELECTRICAL HAZARDS• All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power

1.1 UNPACKING• Set the palleted carton on a rigid flat surface.• Remove staples along bottom of carton that fasten carton topallet. Open carton from

51.2.3 BATTERY CONNECTION• The battery shipped with the generator has been provided fullycharged. Caution must be taken when connecting the battery

6Section 2 – OperationResidential Portable Generator SystemOPERATION2.1 KNOW THE GENERATORRead the Owner’s Manual and Safety Rules beforeoperating th

14) Start/Run/Stop Switch – Controls the operation of thegenerator.15) Oil Fill – Use this point to add oil to engine.16) Fuse - 10 Amp – Protects the